Leoni Engineering Products and Services foam part inspection unit

Used Leoni Engineering Products and Services machine vision system for foam part inspections using area-scan and line-scan cameras with Siemens controls architecture and Profinet PLC bus communications. Maximum part dimensions: 150mm; minimum part dimensions 10mm. Hardware includes: 

o (5) cameras
o (1) Ultra-high resolution area-scan camera, to gauge diametric dimensions and detect defects on end faces
o (1) High-resolution line-scan camera, to detect defects on outer cylindrical faces
o (2) Medium-resolution area-scan cameras, to detect defects inside rims
o (1) Medium-resolution area-scan camera, to gauge non-diametric dimensions
 (3) High-resolution telecentric lenses
 (2) External borescope lenses
 (5) Machine vision optical filters
 (4) servo slides
o (1) to adjust lighting position for end-face defect detection
o (1) to adjust focus position for line-scan camera
o (2) to adjust focus positions for rim-defect cameras
 (1) High-precision rotary axis and clamps to spin part for cylindrical face defect detection
o Added equipment to this item to flex parts to enhance cracks
 (3) universal fixtures, to accommodate as many part numbers as practical
o (1) to present parts for end face defect detection and diametric gauging
o (1) to present parts for rim defect detection
o (1) two-part set to grip parts in rotary axis
 (1) electrical panel
o Power supplies
o Servo controllers
o Siemens 1214 PLC and HMI to run systems
 High-intensity LED lighting
 Necessary cabling, structure, and brackets